Month: February 2025

Flexible ERP: Transforming Challenges into Opportunities in the Flexible Packaging Industry

Flexible ERP: Transforming Challenges into Opportunities in the Flexible Packaging Industry

The flexible packaging industry faces several critical challenges, from fluctuating raw material costs and supply chain inefficiencies to maintaining precise inventory control. Without a streamlined system, businesses struggle with cost accuracy, production delays, and compliance issues. This is where a robust ERP software for flexible packaging comes into play—offering real-time insights, automation, and improved operational efficiency to help companies stay ahead in the competitive market.

At Samadhan, we bring you an innovative Flexible ERP solution built on Microsoft Dynamics 365 Business Central and Finance & Operations. Designed specifically for the flexible packaging industry, our ERP software for flexible packaging streamlines operations, enhances traceability, and ensures accurate cost management.

Introducing the Product Design Interface

Our solution goes beyond traditional ERP systems by integrating a Product Design Interface that captures raw material costs and detailed design specifications at the pre-sales stage. This ensures precise product costing and on-time delivery.

Key Features & Benefits

Accurate Costing

1. Capture varied raw material and routing costs with precision.
2. Ensure transparency in costing at every stage of production.

Inventory Optimization

1.Track operation-wise Work In Progress (WIP) quantity efficiently.
2. Utilize barcode/QR code-enabled labels for accurate reel management and traceability.

Raw Material Management

1. Maintain accurate tracking and management of essential raw materials, such as film and ink, to optimize production efficiency.

Comprehensive Solution Integration

Our Flexible ERP seamlessly integrates with Microsoft Dynamics 365 Finance & Operations and Business Central, covering every aspect from pre-sales to production.

Strategic Planning & Optimization

Proactive Purchase Planning

Leverage an intelligent purchase planning engine that uses forecasts, sales orders, and historical trends to optimize inventory management.

Real-Time Insights

Gain a clear view of material requirements, including:

  • Film usage in kilograms and meters
  • Average cost per kilogram
  • Profitability of finished products
Paperless Manufacturing Management

Implement paperless job cards with barcodes, improving identification, accuracy, and operational transparency.

Additional Key Features

Sales Efficiency
  • Ensure seamless conversion of sales quotes to orders, integrating pre-sales costings for improved workflow efficiency.
PDI Integration
  • Integrate Product Data Information (PDI) management for streamlined processes and enhanced data consistency.
BOM Management
  • Access detailed Bill of Materials (BOM) information, including laminates and ink specifications for precise production planning.
Master Data Management
  • Efficiently manage product and design data using Product Master and Design Master functionalities.
Purchase Order Tracking
  • Track purchase orders (POs) and raw material stock in real time, with a short-close option for better inventory control.
Efficient Cylinder & Raw Material Management
  • Streamline procurement, maintenance, and tracking of cylinders while effectively managing critical raw materials to reduce waste and enhance print quality.

Why Choose Samadhan for Your ERP Needs?

Expertise in Flexible Packaging

With our deep industry expertise, we provide tailored solutions that address unique challenges and drive operational excellence. Our ERP software for flexible packaging is designed to enhance efficiency and maximize profitability.

Get Started with Samadhan’s Flexible ERP

Are you ready to streamline your operations with the best ERP software for flexible packaging? Book a free demo today and experience firsthand how our solution can transform your business.

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Don’t let operational complexities hold you back—embrace Samadhan’s Flexible ERP and take your business to new heights!

Streamline Cylinder Management for Effortless Gravure Printing in Flexible Packaging

Streamline Cylinder Management for Effortless Gravure Printing in Flexible Packaging​

Effective cylinder management is crucial for the flexible packaging industry, ensuring seamless coordination between artwork preparation, cylinder lifecycle tracking, and order execution. Samadhan’s Flexible Packaging ERP, built on Microsoft Dynamics 365 Business Central, offers a comprehensive solution to manage cylinder procurement, usage, maintenance, and stock replenishment. By streamlining operations, businesses can reduce costs, optimize resources, and maintain consistent print quality while efficiently meeting customer demands.

Efficient Cylinder Procurement and Lifecycle Management

The process starts by capturing detailed customer requirements, such as product dimensions, artwork, and printing specifications. Once artwork is finalized, businesses can manage cylinder manufacturing in-house or outsource it to vendors. For outsourcing, the ERP automatically generates and tracks purchase orders (POs) as part of the subcontract workflow, ensuring full traceability. Since cylinder costs are typically borne by customers, the system seamlessly links these expenses to sales orders, enabling transparent financial reconciliation.

During production, the system tracks cylinder usage in real-time, measuring wear based on meters or impressions. Post-production, it evaluates cylinder wear and tear to determine whether it should be reused, recoated, or replaced. The lifecycle management feature within the Flexible Packaging ERP helps enhance cylinder usability, reduce unnecessary costs, and optimize resource allocation.

Automated Cylinder Reusability and Inventory Management

For repeat orders requiring the same artwork, the ERP automates cylinder reusability decisions. It assesses the condition of existing cylinders and, if needed, generates POs or internal work orders for recoating, ensuring cylinders are ready for future production runs. Real-time inventory tracking provides a clear view of cylinder stock and condition, while integrated procurement workflows automate stock replenishment, preventing downtime and ensuring uninterrupted operations.

Seamless Financial Integration and Operational Transparency

Each cylinder is assigned a dedicated line item within the Flexible Packaging ERP, linking it directly to the respective sales order. This ensures accurate invoicing and allows businesses to pass cylinder costs transparently to customers. Additionally, the system automates reminders for pending sales invoices and cylinder-related payments, preventing delays and maintaining smooth financial operations.

Why Choose Samadhan’s Flexible Packaging ERP?

By integrating artwork preparation, lifecycle tracking, and procurement workflows, Samadhan’s Cylinder Management module in its Flexible Packaging ERP built on Dynamics 365 Business Central empowers businesses to streamline operations, optimize resource utilization, and improve efficiency. The robust features enhance operational transparency, ensure high-quality outputs, and drive superior customer satisfaction, making it the ideal solution for the flexible packaging industry.

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